Protective End Caps, Trays and Clamshells

Protective Packaging Development Process

At SPI, we specialize in designing and producing molded pulp packaging that meets your unique requirements. Whether you need a specific size, shape, or raw material for your packaging, we can work with you to create a customized solution. Throughout the development process, our team will collaborate closely with you to determine the best options for your particular needs.

• Concept Development:  What are your packaging goals, including functional, aesthetic and environmental?
• Schedule:  When do you need the first delivery?
• Order Volume: How many units do you need per month? per year?
• Design: We will provide 3-D technical drawings & prototypes for review and approval.
• Production: We will manufacture to your specifications and work with you to develop a delivery schedule that works for your business needs.
• Special Needs: Do you have any other requirements that we should know about?

Order Minimum & Lead Time

• Minimum Order: Starting at 30,000 units (some flexibility depending on the project scope)
• Lead Time: 12-14 weeks from design approval
• Set-Up & Tooling Fees: Contact SPI for pricing

Molded pulp packaging offers a wide range of benefits compared to traditional plastic and EPS (Styrofoam) packaging.

Environmental

• 100% post-industrial raw materials
• Chemical-free pulping process
• Open air drying (70% of the time)
• No waste water — all water evaporates or is reused in the pulping process
• Zero manufacturing waste – all scraps are returned to the pulp slurry
• Final packaging is 100% recyclable

Performance

• Excellent bracing, blocking and cushioning protection
• Unaffected by extreme temperatures
• Water resistant
• Electrically neutral

Economic

• Inexpensive and stable raw material sources
• Affordable new development costs
• Designed to nest for reduced shipping and storage costs
• Formed to shape –- no assembly required